| Item | Mold Manufacturing Companies | Year Established |
| 1 | Rodon Group | 1956 |
| 2 | Xcentric Mold & Engineering | 1997 |
| 3 | ICOMold | 2003 |
| 4 | Stack Plastics | 1995 |
| 5 | Proto Labs | 1999 |
| 6 | EVCO Plastics | 1964 |
| 7 | Crescent Industries | 1946 |
| 8 | Plastic Molding Technologies | 1973 |
| 9 | Thogus | 1950 |
| 10 | C&J Industries | 1962 |
I. Introduction
The manufacturing industry in the USA has undergone numerous changes since the COVID-19 pandemic struck in 2020. This is due to increasing demand for plastic products especially in the medical industry. Competition from countries like China, Japan and India who have mass production industries that rely on cheap labor has forced manufacturers in America to find alternative methods of production that are cost effective and provide quality products. One of these methods is plastic injection molding. This is a manufacturing process where molten plastic is forced or ‘injected’ into a mold and allowed to cool, resulting in a finished product.Injection molding can be used with various materials, including plastics, elastomers, metals and composite materials. Plastic mold injection is widely used across industries like medical, aerospace, automotive and manufacturing for mass production of plastic components. Manufacturers prefer using this method because of its high reliability and repeatability because they can produce the same quality and standard of products using the same molds. Plastic injection molding also promotes sustainability because most companies use recycled plastic materials to create new components. In this article, we have highlighted the top 10 providers of plastic injection molding in the USA.
II. Rodon Group
The Rodon Group is a family owned business founded in 1956. This company is one of the largest plastic injection molding companies in America that manufactures affordable plastic parts for various industries. The company has more than 125 injection molding presses and produces parts that are of higher quality and lower prices compared to the Chinese. Rodon Group uses design software and an automatic robotics factory to produce high precision and quality parts in large volumes, minimizing the production cost per unit. The company has various materials for plastic injection molding which diversify the applications of its products. The custom plastic materials used by Rodon Group in plastic injection molding include Acrylonitrile Butadiene Styrene (ABS), Low-Density and High-Density Polyethylene (LDPE and HDPE), Polycarbonate (PC), Polyamide (Nylon), High Impact Polystyrene (HIPS) and Polypropylene (PP). The company also offers all the grades of surface finishing for the plastic products.
Key advantages: High-volume injection molding, precision tooling, and competitive pricing
Address: 2800 Sterling Dr, Hatfield, PA 19440, USA
Website: https://www.rodongroup.com/
Contact: +1 267-663-5555
Founded: 1956
III. Xcentric Mold & Engineering
Xcentric Mold & Engineering is an innovative digital manufacturer of plastic products using plastic injection molding with over 25 years of experience. The company has developed modern plastic injection molding techniques that are used by its team of experienced engineers to provide customers with consistent products within short timelines. Xcentric Mold & Engineering has earned a reputation in the plastic mold injection field, being able to handle simple to complex molding projects such as over molding and insert molding, to meet the customer requirements. The experienced engineering team uses a streamlined production process, delivering rapid prototypes within 5 to 12 days. The company uses in-house production where the injection molding machines run 24 hours to further speedup the turnaround times.
Key advantages: Rapid turnaround times, advanced mold design, and experienced engineering team
Address: 25190 Terra Industrial Dr, Chesterfield, MI 48051, USA
Website: https://www.xcentricmold.com/
Contact: +1 586-598-4636
Founded: 1997
IV. ICOMold
ICOMold was established in 2003 to offer low cost and high quality plastic injection molding solutions on schedule at competitive costs. Based in Columbus, Ohio, ICOMold offers custom plastic injection molding whereby a client uploads a CAD file of their design, and the company does the rest. From their website, you can get an instant online quote of your project. The company has a wide range of materials to choose from and offers additional services such as surface finish and painting depending on your requirements. ICOMold has a competent support system which works with you throughout the production process. The company has several manufacturing locations all over the USA for faster delivery time regardless of your location.
Key advantages: Instant online quotes, fast lead times, and competitive pricing
Address: 6155 Huntley Rd, Columbus, OH 43229, USA
Website: https://icomold.com/
Contact: +1 419-867-3900
Founded: 2003
V. Stack Plastics
Stack Plastics is a plastic injection molding company, offering custom plastic injection molding, medical molding and thermoplastic material supply services. Springboard recently purchased the company and invested in state-of-the-art precision injection molding equipment. Plastic injection molding services provided by this company cover every stage from design to fulfillment onsite without external outsourcing. Stack Plastics provides various precision injection molding services such as injection molding, medical molding, micro molding, over molding, insert molding and assembly & packaging. The company has an exceptional team of customer support that works directly with all clients to ensure that what the client orders is exactly what is delivered. They offer several thermoplastic materials suitable for injection molding such as ABS thermoplastic, Acrylic thermoplastic polymers, Polyethylene polymers and Polyester thermoplastic among many others.
Key advantages: Precision injection molding, wide range of materials, and strong customer support
Address: 3525 Haven Ave, Menlo Park, CA 94025, USA
Website: https://www.stackplastics.com/
Contact: +1 650-361-8600
Founded: 1995
VI. Proto Labs
Proto Labs is a digital manufacturing company that provides online plastic injection services for plastic parts. The company has an online platform where clients can upload CAD files of their design and get instant quotes showing the lead times, price and materials available for manufacturing. Proto labs works with a single manufacturing company that provides free consultations making the production process flexible, fast delivery and consistency in all the products. Some of the common injection molding services provided by Photo Labs are plastic injection molding, liquid silicone rubber molding, overmolding and insert molding. The company uses advanced molding technology that combines decoupling techniques and the automated CMM process to optimize and lock molding parameters ensuring consistency and maintaining the initial dimensions of molds. The company has a wide variety of thermoplastic materials you can select for your project. All the products produced by Photo Labs are accompanied by comprehensive manufacturing reports, process capability reports and consultative design services. This company has a dedicated customer service system that is available 24 hours for customer consultations and inquiries.
Key advantages: Rapid prototyping and low-volume production, advanced technology, and exceptional customer service
Address: 5540 Pioneer Creek Dr, Maple Plain, MN 55359, USA
Website: https://www.protolabs.com/
Contact: +1 877-479-3680
Founded: 1999
VII. EVCO Plastics
EVCO Plastics is a global leader plastic injection molding company that has over 50 years experience in production of custom plastic products.The company provides the complete process of plastic injection molding to offer clients plastic parts that have improved quality and efficiency increasing their competitive advantage and profitability. EVCO uses a five-stage model of production which is key to its engineering success. The first stage is product design and material selection where the research and development team analyzes the application of the product, end-use objective, market and application environment. The second stage is mold building where EVCO builds molds that have high precision and efficiency for good performance and durability. The third stage is the molding process which involves plastic injection molding, material flow and cooling cycle to produce the perfect product. The fourth stage is quality control involves inspecting tolerance, integrity and safety of the produced part. The final stage is automation of the whole process for repeatability purposes. With this model and the advanced technology at EVCO, the company can handle high volume production capacities within short timeframes. The research and development team at EVCO is always looking for new ways to convert metal into plastic components. This is done by engineering plastic polymers to resemble the properties of metals. By doing this, the company is able to make improved and reliable products at lower costs. EVCO is an international company with its global presence in the USA, Mexico and China.
Key advantages:Large-scale production capabilities, advanced technology, and global presence
Address: 100 W North St, DeForest, WI 53532, USA
Website: https://www.evcoplastics.com/
Contact: +1 800-507-6000
Founded: 1964
VIII. Crescent Industries
Crescent Industries has been providing custom plastic injection molding and tooling services since 1946, with a team of experienced employees dedicated to understanding their customers’ requirements and meeting those specifications within agreed timelines. The company uses scientific methods of molding, which include decoupling 1 & 2 to design and engineer molds that adhere to the required quality standards at low costs. Crescent Industries has a comprehensive project management team that is responsible for setting and sampling every new mold build. All the production operations of the company are carried out in its automated factories, which ensures constant quality while reducing the production time and costs.
Key advantages: Custom injection molding, in-house tooling, and comprehensive project management
Address: 70 E High St, New Freedom, PA 17349, USA
Website: https://www.crescentind.com/
Contact: +1 717-235-3844
Founded: 1946
IX. Plastic Molding Technology, Inc.
Plastic Molding Technologies Inc is a company that was established in 1973 to provide the best plastic manufacturing solutions such as plastic injection molding, extrusion and thermoforming. The company’s goal is to solve challenges associated with traditional plastic manufacturing processes and reduce the risks and complexities associated with these methods. The company has strategic locations around the US which are El Paso TX, Centennial CO and Longmont CO for better customer reach and easy distribution and delivery of its products. Plastic Molding Technologies Inc is a one-stop shop for all your plastic injection molding projects, providing oversight to all stages of the project from conception to completion. The company’s high quality injection molding techniques are used in various sectors such as aerospace, automotive, medical and industrial manufacturing among others. The company has a wide variety of material selection depending on the applications and use-case environment of the plastic parts.
Key advantages: High-quality injection molding, wide range of materials, and a commitment to continuous improvement
Address: 12280 Rojas Dr, El Paso, TX 79936, USA
Website: https://www.pmtinc.com/
Contact: +1 915-593-6922
Founded: 1973
X. Company 9: Thogus
Thogus is a custom plastic injection molding company that offers affordable solutions for manufacture and production of high quality plastic parts. The company’s success is based on its clear manufacturing by process guide that explains the whole process used in plastic mold injection manufacturing from the design to the overall injection molding process. Thogus has its own manufacturing facility in Avon Lake Ohio with more than 35 plastic molding machines. The company has a team of expert engineers who use advanced levels of automation and robotics which ensures faster production with low costs associated. The engineering team also provides comprehensive support throughout the production process. The company has invested in new cutting-edge equipment to stay ahead of competitors in the plastic injection molding industry.
Key advantages: Custom plastic injection molding, engineering expertise, and advanced technology
Address: 33490 Pin Oak Pkwy, Avon Lake, OH 44012, USA
Website: https://www.thogus.com/
Contact: +1 440-933-8850
Founded: 1950
XI. C&J Industries
C&J Industries was founded by Dick Johnston and Harold Corner in 1962. The company built its reputation in high-precision plastic injection molds as the demand for affordable plastic manufacturing solutions rose. The company expanded quickly into new markets and in the early 200s, it earned the ISO 9001 certification for its quality products. Today, C&J Industries is a world leader in plastics with over 300 employees and a wide range of plastic injection molding equipment. The company offers full service plastic injection molding with a 10 year warranty on all mold productions. C&J Industries serves global markets such as medical, technology consumer and industrial sectors with its plastic injection molding solutions.
Key advantages: Full-service plastic injection molding, in-house tooling, and strong commitment to quality
Address: 760 Water St, Meadville, PA 16335, USA
Website: https://www.cjindustries.com/
Contact: +1 814-724-4950
Founded: 1962
XII. Conclusion
Looking for the right plastic mold injection company can be a daunting task. Many companies have invested and ventured into the plastic mold injection industry to satisfy the ever growing demand of cheaper techniques of manufacturing plastic parts. This article has highlighted some of the top companies that can assist in your plastic injection molding project. Before selecting one, make sure that all requirements of your project match with the services offered.
You should conduct proper research about the advancements in plastic mold injection so as to understand the various factors involved and what to look for in the best injection molding company. Visit TDL:Plastic injection molding to learn more about plastic injection molding and how to select the right company for your project.