The Ultimate Guide of Rivet

Table of Contents

I. Introduction

Rivets are widely used fasteners due to their strength and durability. They’re permanent mechanical fasteners that deform material around them in order to form a tight and secure joint.

One of the key advantages of rivets is their strength to withstand high levels of stress and tension, making them ideal for use in structures subject to heavy loads and constant motion. For instance, aircraft construction often uses rivets to secure components together while keeping the plane structurally sound during flight.

Rivets are widely used in the automotive industry, where they hold together various components of a car such as body panels, engine components, and suspension system. Ships and boats also rely on them due to their ability to withstand saltwater intrusion and harsh weather conditions, making them an ideal choice for securing hulls and other parts.

  • Overview of the contents of the guide

This guide will cover all the fundamentals of rivets, from their definition and function to materials used for production and the advantages/disadvantages of using rivets. It also discusses common types of rivets and their characteristics as well as applications. Furthermore, it highlights various applications of rivets across industries and explains factors to consider when choosing one for specific uses. It offers tips for installing and removing rivets correctly as well as offering advice on installation/removal techniques. Ultimately, the guide concludes with a summary of key points covered throughout and stresses the importance of selecting and using the correct type of rivet for specific tasks.

II. Basic Rivet Information

  • Definition of a rivet and its function

A rivet is an adhesive mechanical fastener connecting two or more materials. It has one end with a head on one end and a tail on the other; when installed, this tail end goes through a predrilled hole in materials being joined, with deformation creating a permanent joint. Rivets provide strong connections that can withstand high levels of stress or tension – they’re often employed when welding or adhesives aren’t possible or desired.

  • The materials used to make rivets

Rivets can be made from a variety of materials with their own special properties and characteristics. Metal and plastic are two popular choices for making rivets.

Metal rivets are commonly made of steel, aluminum, copper and brass materials. Steel rivets boast strength and durability that make them suitable for heavy-duty uses while aluminum rivets have lightweight and corrosion resistance that make them perfect for use in aerospace or automotive industries. Copper and brass rivets have decorative purposes as well, such as on leather goods or clothing.

Plastic rivets are manufactured from nylon, polypropylene and PVC and offer lightweight strength while being corrosion-resistant and non-conductive – perfect for electronic and automotive applications.

In addition to metal and plastic, some rivets can also be made from composite materials like carbon fiber or fiberglass. These materials boast superior strengths-to-weight ratios as well as resistance to corrosion and chemicals – making them ideal for aerospace and marine engineering applications.

III. Advantages and Disadvantages of Using Rivets

  • Benefits of using rivets

Riveting as a fastening solution offers several advantages over other methods such as welding, bolts or screws. One major advantage is design flexibility – rivets enable the creation of strong, secure joints without the need for specialized equipment or modifications to materials being joined.

Another advantage of rivets is increased production efficiency. Installation can be automated, eliminating manual labor and increasing production speed. Furthermore, rivets can be installed from one side of joined materials, making them perfect for use in tight or hard-to-reach spaces.

Rivets provide exceptional strength and durability, as they are built to withstand repeated stress and tension. This makes them ideal for applications requiring a secure, long-lasting connection.

Finally, rivets offer cost savings over other fastening methods. Automating their installation reduces labor expenses and boosts production efficiency, while composite or plastic rivets cut material costs.

  • Disadvantages of using rivets

Rivets offer several advantages as a fastening solution, but there are also some potential drawbacks that should be considered when deciding whether to employ them.

One potential drawback of rivets is the need for pre-drilled holes in joined materials. This adds another step to production and may necessitate specialized equipment or tools in order to create them. Furthermore, holes may weaken materials being joined, which could be an issue when the strength of materials is paramount.

Another disadvantage of rivets is their permanent nature. Unlike bolts or screws, rivets cannot be taken out or adjusted once installed – something which may prove problematic if changes need to be made to materials being joined, or repairs or maintenance is necessary.

Rivets may not be suitable for certain materials, such as plastics or composites, where their installation could cause damage or cracking. In such cases, other fastening methods may be preferable.

IV. Common Types of Rivets

  • Overview of the various types of rivets

Rivets come in a range of types, each with its own characteristics and applications. Four popular choices for rivets include blind rivets, solid rivets, threaded inserts, and plastic rivets.

Blind rivets, also referred to as pop rivets, are ideal for applications where joining materials cannot be accessed from both sides. They feature a tubular body and mandrel that pulls the body into the joined materials for a secure and tight connection.

Solid rivets, on the other hand, are one of the oldest and most reliable types of fasteners. These consist of a single piece of material inserted through predrilled holes in both materials being joined before being hammered or pressed into place for a strong connection that lasts.

Threaded inserts, also referred to as nutserts or rivet nuts, are designed to create a threaded connection in materials without threads. They consist of a threaded body and an adjacent flange which are press or riveted into place for secure and permanent attachment of bolts or other threaded fasteners.

Finally, plastic rivets offer a cost-effective and versatile alternative to traditional metal rivets. They are manufactured from various types of plastic materials and ideal for applications where weight, corrosion resistance or electrical insulation are key factors.

  • Characteristics and applications of each type of rivet

Blind Rivets: Blind rivets are ideal for joining materials when access to the back is limited. They consist of a tubular body with an expandable mandrel that is pulled into it, creating a tight connection. Blind rivets are widely used in automotive and aerospace industries due to their tight connection.


Solid Rivets: Solid rivets have been around for centuries, serving a variety of applications. Made up of one piece that inserts through predrilled holes in the materials being joined and is then hammered or pressed into place to form an irreversible connection, solid rivets are commonly employed in heavy-duty tasks like construction and shipbuilding projects.


Threaded Inserts: Threaded inserts, also known as rivet nuts or nutserts, are designed to create a threaded connection in materials without threads. They consist of a threaded body and an attached flange which are press or riveted into place for secure and permanent installation. Threaded inserts find widespread applications across automotive, aerospace, and electronics industries.

Plastic Rivets: Plastic rivets are manufactured from various plastic materials and used in applications where weight, corrosion resistance or electrical insulation are essential factors. They consist of a body and mandrel which is pulled into the body to form an expandable connection. Plastic rivets have become popular in automotive, electronics and consumer goods industries due to their tight fit.

V. Rivet Applications

  • Various applications of rivets in different industries

Rivets are widely used in various industries due to their durability and dependability. Some of the most common applications of rivets include:

Aircraft and Aerospace Industry – Rivets are essential in aircraft and aerospace manufacturing, used to connect different sections of an aircraft’s body, wings, and other components. Their use in aviation dates back decades ago, yet its strength, durability, and lightweight properties make them indispensable today.

Building Construction – Rivets are essential in the construction of buildings and other structures, joining steel or aluminum beams and panels together. They’re commonly employed in bridge construction, high-rise buildings, and other large structures where strength and durability of connections must be guaranteed.

Carpentry and Woodworking – Rivets are widely used to join wooden boards, beams, and fabrics.

Consumer Electronics Manufacturing – Rivets have numerous applications in electronics manufacturing such as joining metal or plastic parts together or reinforcing plastic materials with rivet heads.

  • The suitability of different types of rivets for different applications

When selecting a rivet type for an application, there are several factors to consider: strength and durability required, material being joined, and environment in which it will be utilized. 

Rivets come in various types that cater to specific project needs. Heavy-duty machinery, automobiles, and aerospace industries require solid rivets as they offer excellent shear and tensile strength and can withstand harsh environmental conditions and high temperatures.

On the other hand, blind rivets, also known as pop rivets, are ideal for fastening thin materials such as plastics and sheet metal that are hard to reach from both sides. 

VI. Choosing the Right Rivet

  • The factors to consider when choosing the right rivet

When selecting the ideal rivet for a given application, several factors must be taken into account: hole diameter, grip range, body length and head size. Let’s take a closer look at each of these aspects:

Hole Diameter: When installing a rivet, the diameter of the hole into which it will go is an important factor to take into account. Ideally, the hole should be slightly larger than the rivet’s diameter to enable easy insertion and expansion during installation.

Grip Range: When joining materials together with a rivet, it’s essential to select an anchor with a grip range that matches the thickness of both materials being riveted together. Doing this will guarantee a secure and snug connection.

Body Length: The body length of a rivet is measured from the bottom of the head to the end of its shank. Selecting an appropriate rivet with this measurement ensures a strong and reliable connection for your application.

Head Size: When selecting a rivet’s head size, it is essential to take into account its capacity for holding materials together securely but not so large that it interferes with other components or structures. A suitable head should provide enough support without interfering too much with other objects in the joint.

By considering these factors, it’s possible to select the ideal rivet for a given application and guarantee its strength and dependability. Furthermore, selecting an established supplier of rivets is critical in guaranteeing their materials are of superior quality and will perform as promised.

  • Tips for selecting the appropriate rivet for a specific application

Understand Your Applications Requirements: Before choosing any rivet, it’s essential to comprehend your application requirements. This includes factors like materials being joined, expected loads and stresses, as well as environmental conditions.

Consider the rivet type: Different rivet types are suitable for different applications. Solid rivets are ideal for heavy-duty tasks where maximum strength is necessary, while blind rivets work better when access to both sides of a joint is limited.

Select the Correct Material: Rivets can be made from a variety of materials, such as steel, aluminum, and plastic. When selecting material for an application, consider factors like strength, corrosion resistance and temperature resistance.

Maintain Proper Installation: The strength and dependability of a rivet connection depends on its proper installation. Make sure you follow all manufacturer’s instructions closely, using the right tools and techniques.

VII. How to Install and Remove Rivets

Installing and removing rivets can be a challenging task for beginners, particularly if they don’t know what they are doing. To ensure proper installation and removal of rivets, it is essential to follow the manufacturer’s instructions closely and utilize recommended tools such as a rivet gun or other pneumatic devices.

Before inserting a rivet, drill a pilot hole in both materials being joined. Once in place, hammer or press until both materials have been fully penetrated by the shank of the rivet.

Once installed, it is essential to test for leaks using soap or dye in order to guarantee there are none before using the connection.

Extraction of a rivet is much the same as installing one. A pilot hole is drilled into the riveted materials, and then the rivet is hammered or pressed until fully inserted into its hole. Once fully extracted, an extraction tool can be used to loosen and remove it.

  • Tips for ensuring proper installation and removal of rivets

Select the Appropriate Rivet: Selecting the appropriate rivet type is critical when joining materials together, taking into account factors like hole diameter, grip range, body length and head size when making your selection.

Prior to installing a rivet, properly prep the materials by drilling holes or punching through them to create an opening for the rivet. Doing this will guarantee that your rivet fits securely and is firmly fastened in place.

Utilize the Appropriate Tools: Utilizing the correct tools is essential for correctly installing and removing rivets. Make sure you utilize the appropriate size and type of tool for each rivet being used.

Follow Manufacturer Instructions: Always heed the manufacturer’s instructions when installing or removing a rivet. This includes using recommended tools, applying proper pressure, and following any special procedures or guidelines.

Check for Proper Fit: After installing a rivet, double check its security and alignment with the joined materials. Adjust if necessary or reinstall to guarantee a tight connection.

VIII. Conclusion

  • Summary of the key points covered in the guide

Rivets are mechanical fasteners used to securely attach two or more materials together. They have a cylindrical head on one end and a tail on the other end. Rivets can be made of metal, plastic or composite materials such as carbon fiber or fiberglass. Utilizing rivets has several advantages such as increased production efficiency, design freedom and cost-savings. However, rivets do have some drawbacks, such as the need for pre-drilled holes, their permanent nature and limited application on certain materials. Common types of rivets include blind rivets, solid rivets, threaded inserts, and plastic rivets; these can be found in industries like aerospace, building construction, carpentry and woodworking.

  • Final thoughts on the importance of selecting and using the right type of rivet for specific applications

Rivets are essential in many industries, such as automotive, aerospace, construction and manufacturing. Selecting and using the correct type of rivet is critical for product integrity and longevity. Furthermore, selecting an efficient rivet can affect production costs significantly.

Rapid prototyping involves the production of small quantities of a product to evaluate its functionality and design. Blind rivets or pop rivets can be an efficient choice due to their simplicity and ease of installation.

Solid rivets or structural rivets are frequently employed in mold design, CNC machining and mold manufacturing. These durable fasteners offer excellent strength and longevity – ideal for heavy-duty tasks.

When selecting the correct rivet type, it’s essential to take into account both its material and that of the materials being joined. Different materials may require distinct types of rivets for secure and dependable connections.


Gary Liao

Gary Liao

Gary Liao is the Engineering Manager of TDL Company and has more than 20 years of mold design experience.

Contact Our Experts

Send us a Email, we will feedback to you ASAP!