Learn from the leader in plastic mould manufacturing and injection molding worldwide.
Injection molding cycle time refers to the time taken to produce a single set of plastic parts starting with closing the mold, through the injection phase to the ejection of the molded plastic. Each phase in this process is of critical importance to the overall quality and efficiency of injection molding.
Think mold shrinkage does not affect part quality? Think again. In injection molding various factors affect the part quality of a molded part. However, some factors like mold shrinkage have a more significant impact on the quality of these parts.
Learn about the manufacturing processes and material options for custom plastic parts, ensuring high-quality, precision, and tailored solutions for diverse industry needs.
Explore the crucial aspects of injection mold repair, including maintenance routines, troubleshooting steps, and advanced repair techniques to keep your molds in optimal condition.
Certain technical considerations are involved in deciding the correct mold cavity and core placement. However, the major technicalities to consider in mold design include the ejector systems, gates, runner systems, and sprues. Let’s help you understand the function of these elements.
the heat generated as a result of the immense friction between the machining tool and the piece can make the whole process both inefficient and frustrating.
Thankfully, the use of a cutting fluid in CNC machining does the magic. It helps in lubricating, cooling, and removal of chips from the surface of the machined piece.
Essentially, short shot is a situation where molten plastic fails to reach certain areas in the mold cavity especially corners and far ends of the molds leaving them void.
Manufacturing components with precision can be daunting, especially for industries like medicine and automotive where part precision is crucial to device functionality, aesthetics, and user safety. Thankfully, innovative manufacturing methods like die casting rank very high on the list of precision-based manufacturing techniques.
But have you asked yourself how the two halves of a mold are able to align properly when closed? The answer is not far-fetched. Guide pins are the reason for the proper alignment and accurate functionality of these two mold halves.
Considering that guide pins are designed as a permanent fixture on the stationary half of the mold, this ensures that the moving half of the mold has something to guide it to its normal position when the mold is closed. Hence, the name guide pins.
Every mechanical tool deserves a cooling mechanism. In the case of injection mold, its cooling channels are responsible for maintaining a controlled temperature. In essence, it simply presents the best way to expel heat. This process also permits the proper formation and solidification of the molded part while maintaining a high-quality part production.
introducing draft angles to the design process often increases the probability of a successful production. Now this begs the question, what are draft angles? A draft angle is a mold design consideration for areas in the mold like corners and intricate shapes that make it difficult to remove the plastic part from the mold.
Explore the crucial formulas used in injection molding to calculate clamping force, injection pressure, volume, and more, ensuring optimal outcomes in manufacturing.
TDL offers full custom mold making service for automotive, medical, electronics and consumer goods industries.
Send us a Email, we will feedback to you ASAP!